OKOndt Group
UDS2-73 rail flaw detector
Üretici ürün açıklaması
Ultrasonic rail flaw detector UDS2-73 is intended for defects detection in both rails along the running surface and rail cross-section
UDS2-73 rail flaw detector

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- Marka
- OKOndt Group
- Kategori
- Ultrasonic flaw detectors
- Yöntem / ürün ailesi
Teknik Özellikler
| Overall dimensions of flaw detector without a handle and with one ultrasonic unit and power unit | no more than (1040×1640×1130) mm; in transport position – no more than (900×2060×600) mm. |
|---|---|
| Equipped flaw detector weight | no more than 50 kg. |
| Keypad | English, Russian. |
| Languages | English, Russian. |
| Number of ultrasonic units | 4 |
| Number of ultrasonic channels | 28 channels. |
| Connector types | BNC, RS-19. |
| Data storage | Flash card. |
| Independent power source | NiMH storage battery of rated voltage 12 V and rated capacity 17 А∙h. |
| Operation time | 10 hours. |
| Flaw detector consumed electric power | no more than 30 V•А. |
| Time of flaw detector operation mode setup | no more than 15 sec. |
| Display resolution | 800×480 pixels. |
| Screen dimensions (width, height, diagonal) | 155 mm, 95 mm, 180 mm (7.5 inches). |
| Warranty | 1 year. |
| Interfaces — USB | USB-A (host), USB-B (slave). |
| Interfaces — Trigger O | available. |
| Interfaces — Headphones | available. |
| Interfaces — Encoder output | Single-coordinate encoder. |
| Main metrological performances — The limits of admissible main absolute error of flaw detector during the measurement of depth dН and coordinates , of defects depth | dН = ±(0.5+0.02НY) mm; = ±(0.5+0.02Х) mm; = ±(0.5+0.02Y) mm. |
| Main metrological performances — The limits of admissible main absolute error during the measurement of signals amplitudes ratio ∆N at the reception path input in the gain range from 20 d B to 80 d B | ∆N = ±(0.2+0.03N); ∆N ─ main absolute error during signals amplitudes ratio measurement, dB; N ─ numeric value of signals amplitude ratio, dB. |
| Main metrological performances — Time instability of flaw detector reception path sensitivity | ± 0.5 dB for 8 hours of continuous operation. |
| Main metrological performances — Protection level in operation | IP 64 |
| Main metrological performances — Ambient temperature | from minus 40 0 to plus 50 0 С. |
| Main metrological performances — Atmospheric pressure | from 84 to 106,7 kPa. |
| Main metrological performances — Relative humidity | (93 ± 3) at a temperature 25 ºС. |
| Main metrological performances — Flaw detector in shipping package is resistant to the influence of | vibrations; strokes with the peak shock acceleration value 98 m/s 2 , impulse duration 16 ms, number of strokes 1 000±10 for each direction. |
| Main metrological performances — Flaw detector retains its parameters when it is influenced by electromagnetic interferences which do not exceed the following norms | harmonic interferences of magnetic field in the frequency band from 30 Hz to 50 kHz with the effective value of field intensity from 130 to 70 dB; harmonic interferences of electric field in the frequency band from 10 kHz to 30 МHz with the effective value of field intensity 120 dB. |
| Main metrological performances — Full average flaw detector lifetime | no less than 10 years. |
| Main metrological performances — Probability of no-failure operation | no less than 0.9 for 2 000 h. |
| Pulser — Initial pulse type | Short pulse of negative polarity. |
| Pulser — Initial pulse frequency | One-channel mode – 250 Hz; complete mode – no more than 1000 Hz. |
| Pulser — Amplitude | 180 V |
| Pulser — Duration | 60±10 ns |
| Pulser — Rising edge duration | no more than 20 ns. |
| Pulser — Synchronization type | from an initial pulse, from an encoder. |
| Receiver — Gain | from 0 to 100 dB with a step of 0.1, 1, 10 dB. |
| Receiver — Input signal | no more than 2 V from a peak to a peak. |
| Receiver — Input reception path resistance | no more than 300 Ω. |
| Receiver — Digital filter | 1 standard digital filter with central frequency 2.5 MHz. |
| Receiver — Rectifier | envelope. |
| Setups mode — Measurements | mm |
| Setups mode — Testing range | from 0 to 1000 mm, with a step 1, 10, 100 mm. |
| Setups mode — Velocity | from 2000 m/s to 8000 m/s, with a step 1, 10, 100, 1000 m/s. |
| Setups mode — Probe zero | from 0 to 60 µs, with a step 0.1, 1 µs. |
| Setups mode — Range delay | from 0 to 1000 µs, with a step 1, 10, 100 µs. |
| Setups mode — Probe angle | from 0 to 90 0 , with a step 1 0 , 10 0 |
| Cycles/gates — Number of cycles | max. number of cycles 16. |
| Cycles/gates — Cycle duration | 0.01 - 0.4 ms. |
| Cycles/gates — Number of gates in a cycle | max. number of gates 2 for each channel. |
| Cycles/gates — Gate fixation level | from 0 % to 100 % of vertical screen scale. |
| Cycles/gates — ALARM | When the signal goes beyond the ALARM level, when the signal stays within the ALARM level. |
| ALARM system — Sound ALARM system | sound – separate for each rail and combined (for a group of channels); range of pulse frequency setup of alarm system sound indicator is from 0.5 to 5 kHz, with a step 100 Hz. |
| ALARM system — Light ALARM | light – separate for each rail and combined (via all ensounding channels); visual by the screen – separate for each rail and each channel. |
| Measurements in A-scan mode — Displayed parameters | 4 measuring parameters are displayed in a status bar. |
| А – amplitude of an echo-signal from a defect in relation to ALARM level, d B; S – distance "by the beam" to a defect; X – defect depth coordinate, mm; Y – defect depth coordinate, mm. — TCG curve | max. number of points is 14 per cycle, dynamic range 100 dB, vertical setup step 1 dB, horizontal – 2 mm. |
| Measurements in B-scan mode — "Raw" B-scan | А – max. amplitude of the echo-signal from the defect relative to the screen center, dB; H – distance "by the beam" to the defect an echo-signal from which has max. amplitude, mm; dH – conditional length "by the beam", mm; L – coordinate along the scanning path to a defect an echo-signal from which has max. amplitude, mm; dL – conditional defect length, mm. |
| Far-abroad countries — Document index | Column 2: Name and designation | Column 3: Quantity | Column 4: Notes |
| Far-abroad countries — US161-01.00.000 | Column 2: Electronic unit | Column 3: 1 pc. |
| Far-abroad countries — US021-50.20.000 | Column 2: Multiplex unit | Column 3: 4 pcs. | Column 4: Type can be changed |
| Far-abroad countries — GP12170 | Column 2: Storage battery | Column 3: 2 pcs. | Column 4: Type can be changed |
| Far-abroad countries — US021-01.00.000-01 | Column 2: Frame | Column 3: 1 pc. |
| Far-abroad countries — US021-02.00.000 | Column 2: Wheel | Column 3: 2 pcs. |
| Far-abroad countries — US021М-02.00.000 | Column 2: Wheel with bracke | Column 3: 1 pc. |
| Far-abroad countries — US021М-03.00.000 | Column 2: Measuring wheel | Column 3: 1 pc. |
| Far-abroad countries — US021-04.00.000 | Column 2: Flaw detector stand | Column 3: 1 pc. |
| Far-abroad countries — US021М-05.00.000 | Column 2: Left tracer | Column 3: 1 pc. |
| Far-abroad countries — US021М-05.00.000-01 | Column 2: Right tracer | Column 3: 1 pc. |
| Far-abroad countries — US021-07.00.000 | Column 2: Bascket | Column 3: 1 pc. |
| Far-abroad countries — US021-09.00.000 | Column 2: Tank for couplant | Column 3: 2 pcs. |
| Far-abroad countries — According to the Regutalory Documentstion | Column 2: Plastic can 10 l | Column 3: 1 pc. |
| Far-abroad countries — US021-17.00.000 | Column 2: Left tool box | Column 3: 1 pc. |
| Far-abroad countries — US021-16.00.000 | Column 2: Right tool box | Column 3: 1 pc. |
| Far-abroad countries — US021-12.00.000 | Column 3: 1 pc. |
| Far-abroad countries — US021-12.00.000-01 | Column 2: Cleaning device | Column 3: 1 pc. |
| Far-abroad countries — US021-13.00.000 | Column 2: Signal sign | Column 3: 1 pc. |
| Far-abroad countries — US021М-03.00.002 | Column 2: Clamping device | Column 3: 1 pc. |
| Far-abroad countries — US021М-03.00.002-01 | Column 2: Clamping device | Column 3: 1 pc. |
| Far-abroad countries — US021-06.00.000-01 | Column 2: Probes unit | Column 3: 4 pcs. | Column 4: Delivered assembled |
| Far-abroad countries — Row 25 | Column 2: Connection cable (probes unit - multiplex unit): |
| Far-abroad countries — US 021-50.30.000 | Column 2: Probes unit 1 right | Column 3: 1 pc. |
| Far-abroad countries — US 021-50.40.000 | Column 2: Probes unit 2 right | Column 3: 1 pc. |
| Far-abroad countries — US 021-50.30.000-01 | Column 2: Probes unit 1 left | Column 3: 1 pc. |
| Far-abroad countries — US 021-50.40.000-01 | Column 2: Probes unit 2 left | Column 3: 1 pc. |
| Far-abroad countries — US55-000.002.001 US55-000.001.001 US55-000.000.001-V2 US70Р-002.000.001 | Column 2: Probes of mechanized testing: P112-2.5-РС-Р-01 P131-2.5-2×45-01 P131-2.5-4×58-68/112-Р-01 P121-2.5-70-Р-01 | Column 3: 2 pcs. 2 pcs. 4 pcs. 4 pcs. |
| Far-abroad countries — Row 31 | Column 2: Rubber tube 0.75m | Column 3: 4 pcs. |
| Far-abroad countries — US18.2-002.000.001 US45-001.000.001 US55-001.000.001 US60-001.000.001 US65-001.000.001 US68-001.000.001 | Column 2: Probes of mechanized testing: P112-2.5-18/2-Р-01 P121-2.5-45-Р-01 P121-2.5-50-Р-01 P121-2.5-60-Р-01 P121-2.5-65-Р-01 P121-2.5-68-Р-01 | Column 3: 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. 1 pc. |
| Far-abroad countries — К22-10 | Column 2: Connection cable (probe - multiplex unit) (BNC - 2BNC) | Column 3: 2 pcs. |
| Far-abroad countries — К22-01 | Column 2: Connection cable (probe - multiplexer unit) (2×238 - 2BNC) | Column 3: 1 pc. |
| Far-abroad countries — US 021-50.61.000 | Column 2: Connection cable (multiplexer unit - electronic unit) | Column 3: 2 pcs. |
| Far-abroad countries — US 021-50.50.000 | Column 2: Switching unit | Column 3: 1 pc. |
| Far-abroad countries — TYPE 9640.14327992 | Column 2: Charging device TYPE 9640 | Column 3: 1 pc. |
| Far-abroad countries — SVEN AP-670 MV | Column 2: Stereo headphones, with volume control | Column 3: 1 pc. | Column 4: Type of headphones can be changed |
| Far-abroad countries — US 1.0.2.0.2004 | Column 2: Software for communication with PC | Column 3: 1 pc. | Column 4: via E-mail |
| Far-abroad countries — US 161-01.06.000 | Column 2: Cover | Column 3: 1 pc. |
| Far-abroad countries — UDS2-73.021.00.00.06 | Column 2: Spare parts kit | Column 3: 1 kit | Column 4: According to the Spare parts list, contained in Appendix B |
| Far-abroad countries — US021-70.00.00.000 | Column 2: Packing | Column 3: 1 box |
| Far-abroad countries — UDS2-73.021.00.00.06 RE | Column 2: Operation manual | Column 3: 1 copy |
| Far-abroad countries — UDS2-73.021.00.00.06 ZI | Column 2: List of spare parts | Column 3: 1 copy |
| Far-abroad countries — US 1.0.2.0.2004 RP | Column 2: User manual of "LuCH Controller" program | Column 3: 1 copy | Column 4: via E-mail |
| Far-abroad countries — TYPE 9640.14327992 RE | Column 2: Operating manual TYPE 9640 | Column 3: 1 copy |
| Far-abroad countries — Row 48 | Column 2: The flaw detector verification certificate | Column 3: 1 copy | Column 4: By a separate request |
| Appendix B. List of spare parts (Far-abroad) — Row 2 | Name: Spare parts |
| Appendix B. List of spare parts (Far-abroad) — Row 3 | Name: Set of probe units of mechanized testing, including: | Notes: Delivered assembled. Type and quintity can be changed. |
| Appendix B. List of spare parts (Far-abroad) — US021-06.00.000-01 | Designation: Probes unit | Name: 4 |
| Appendix B. List of spare parts (Far-abroad) — US55-000.001.001 | Designation: P112-2.5-РС-Р-01 | Name: 2 |
| Appendix B. List of spare parts (Far-abroad) — US55-000.001.001 (2) | Designation: P131-2.5-2х45-Р-01 | Name: 2 |
| Appendix B. List of spare parts (Far-abroad) — US55-000.000.001-V2 | Designation: P131-2.5-4х58-68/112-Р-01 | Name: 4 |
| Appendix B. List of spare parts (Far-abroad) — US70Р-002.000.001 | Designation: P121-2.5-70-Р-01 | Name: 4 |
| Appendix B. List of spare parts (Far-abroad) — Row 9 | Designation: Connection cable (probes unit - multiplexer unit): |
| Appendix B. List of spare parts (Far-abroad) — US 021-50.30.000 | Designation: Probes unit 1 right | Name: 1 |
| Appendix B. List of spare parts (Far-abroad) — US 021-50.40.000 | Designation: Probes unit 2 right | Name: 1 |
| Appendix B. List of spare parts (Far-abroad) — US 021-50.30.000-01 | Designation: Probes unit 1 left | Name: 1 |
| Appendix B. List of spare parts (Far-abroad) — US 021-50.40.000-01 | Designation: Probes unit 2 left | Name: 1 |
| Appendix B. List of spare parts (Far-abroad) — Row 14 | Designation: Rubber tube 0.75 m | Name: 4 |
| Appendix B. List of spare parts (Far-abroad) — Row 15 | Notes: Type and quntity can be changed |
| Appendix B. List of spare parts (Far-abroad) — Row 16 | Designation: US021-50.20.000 | Name: Multiplex unit | Quantity, pcs.: 1 |
| Appendix B. List of spare parts (Far-abroad) — Row 17 | Designation: US 021-50.61.000 | Name: Connection cable (multiplex unit - electronic unit) | Quantity, pcs.: 1 |
| Appendix B. List of spare parts (Far-abroad) — Row 18 | Name: Fuse link VP1-2-5A | Quantity, pcs.: 10 |
| Appendix B. List of spare parts (Far-abroad) — Row 19 | Name: Rubber tube 0.75 m | Quantity, pcs.: 1 |
| Appendix B. List of spare parts (Far-abroad) — Row 20 | Name: Rubber ring | Quantity, pcs.: 8 |
| Appendix B. List of spare parts (Far-abroad) — Row 21 | Name: Tools |
| Appendix B. List of spare parts (Far-abroad) — Row 22 | Name: Nut key 8х10 | Quantity, pcs.: 1 |
| Appendix B. List of spare parts (Far-abroad) — Row 23 | Name: Nut key 12х13 or 13´14 | Quantity, pcs.: 1 |
| Appendix B. List of spare parts (Far-abroad) — 8.1 | Name: Nut key 17х19 | Quantity, pcs.: 1 |
| Appendix B. List of spare parts (Far-abroad) — Row 25 | Name: Flat screwdriver | Quantity, pcs.: 1 |
| Appendix B. List of spare parts (Far-abroad) — 9.1 | Name: Crosspoint screwdriver | Quantity, pcs.: 1 |
| Appendix B. List of spare parts (Far-abroad) — Row 27 | Name: Accessories |
| Appendix B. List of spare parts (Far-abroad) — Row 28 | Designation: US 161-01.05.000 | Name: Protective hood | Quantity, pcs.: 1 |
| Appendix B. List of spare parts (Far-abroad) — Row 29 | Name: Bag | Quantity, pcs.: 1 |
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